Rubber powder production line
Rubber Powder Production Line
Each rubber powder production line supports customized configurations, taking into account efficiency, cost and environmental standards, meeting the needs of all scenarios, from small and medium-sized to industrial-scale tire recycling. Shuliy offers recycling solutions including semi-automatic type , full-automatic line-1 , fully-auto line-2 ， standard OTR tire recycling line ， gaint OTR tire recylcing line .
Multi-specification
Covering tires with diameters from 300 to 4000 mm, one line can meet various demands.
High-efficiency Pretreatment
Modularized process (ring cutting/drawing, strip cutting/cutting, shredding, steel wire/nylon separating, grinding).
High-quality Rubber Powder
10-80 mesh adjustable, purity ≥99.2%, to meet the runway flooring materials, asphalt modification, recycled rubber etc.
Customized rubber powder production line for tire recycling
- Semi-auto LineUnder 1200mm
- Fully-auto Line-1under 1200mm
- Fully-auto Line-2Under 1200mm
- Standard OTR System1800-4000mm
- Gaint OTR SystemAbove 2100mm
Semi-automatic Rubber Powder Production Line
Low investment threshold： suitable for small-scale operation，especially suitable for budgetary constraints or start-up recyclers to quickly build a tire recycling factory.
Step-by-step upgrading and smooth expansion：Initially, only the core cutting, shredding and shredding modules can be configured, and then add screening and other equipment, to achieve double improvement in production capacity and quality.
Key Parameters
Daily Capacity
1-3 tons per day
Steel Nylon Separation Efficiency
99.2%
Gum Powder Size
10-40 mesh (2.5-0.63mm)
Motor Power
30–150kW (depending on the model)
Advantages
- Start-up Cost： Low （from $3000）
- Multi-tire compatibility: car, truck and small/medium construction tires.
- Performance: Upgradeable to fully automated recycling line
- Durability ： Starting at five years, with parts available
Equipment Overview
- Tire Sidewall Cutter
- Rubber Strip Cutter
- Rubber Block Cutter
- Bead Wire Remover
- Crushing System
- Fiber Separator
Successful Case
Tire Recycling Plant in Nigeria
Fully Automatic Rubber Powder Production Line
Full process automation：Pre-treatment - cutting - coarse crushing - fine crushing integrated design, smooth material transportation, reducing intermediate stagnation.
Dual-stage crushing, high efficiency output:：Combining the two crushing processes, coarse crusher and fine crusher, it realizes fast crushing and deep grinding.
Continuous operation：low maintenance: automatic storage and discharging system ensures continuous supply of materials.
Key Parameters
Daily Capacity
3-35 tons per day (24 hours)
Energy Consumption
≤ 40 kWh/ton
Powder Size
10-80 mesh
Powder Purity
99.2%
Advantages
- Start-up cost: Greater cost for higher effiency&capacity
- Application: all kinds of waste tyres diameter under1200mm.
- Fully automated workflow: from pulverization to powder collection, reducing labor cost
Equipment Overview
Successful Case
Tyre Shredder Machines South Africa
Full-Automatic Rubber Powder Production LineⅡ
Size Requirement: Our fully automated rubber powder production line is designed for efficient recycling of scrap tires up to 1200mm in diameter.
Simplified pre-processing process: The use of multi-functional tire cutter integrates the cumbersome pre-processing process (sidewall cutting and block cutting in one machine), improves the pre-processing efficiency of tires, and saves the plant area.
Key Parameters
Daily Capacity
3-35 tons per day (24 hours)
Total Power
180-220kW (depending on configuration)
Powder Size
10-40 mesh (Customizable screens)
Steel Wire Separation rate
99.2% or above
Advantages
- Start-up cost: determined by specific configuration & tire size
- Configuration: streamlining of machinery and saving of plant space
- Performance: Variety of pre-treatment stage options
- Durability: Starting at five years, with parts available
Equipment Overview
Our Cases
Rubber Tire Recycling Equipment in Qatar
Standard OTR Tire Recycling Plant
Large Size Tire Recycling: This recycling line is designed to process oversized engineering and mining tires with diameters between 1400mm and 4000mm for the mining, construction and port industries.
Customized options: Customized solutions are provided for tires of different sizes and configurations to ensure efficient crushing and output of high purity rubber powder.
Key Parameters
Daily Capacity
10-35 tons per day (24 hours)
Application
large engineering, mining, and heavy-duty truck tires
Tire Diameter
1400-4000 mm
Final Powder Size
10-80 mesh
Equipment Overview
Core Process
- Extraction of internal steel wire: the wire drawing machine adopts hydraulic system to pull strongly, quickly and completely extract the internal steel ring of the tire, laying a good foundation for subsequent cutting and crushing.
- Tire cutting: through strong shearing, cut the whole OTR tire into large pieces of about 900mm
- Tire shredding: further shredding the rubber block into 500mm small pieces.
- Automatic material storage system: store the shredded rubber blocks to ensure the stable supply of material to the subsequent equipment.
- Large Rubber Powder Machine: deep crushing of rubber blocks to produce high quality rubber powder with adjustable fineness.
- Nylon wind separator: separating the nylon fiber in rubber powder by wind separating principle, effectively improving the purity of the product.
- Rubber powder collecting and conveying device: collect and convey the final rubber powder to the packing or storage area.
Gaint OTR Tire Processing Line
For the demand of recycling and processing of large construction tires with diameter of 2100mm and above, we provide:
Tire processing line includes OTR disintegrator, cutter, rim separator, large-size shredder, automatic storage system, large-size rubber powder machine (XKP450 and above), nylon air separator and rubber powder collection and transportation system.
This solution can realize the whole process of processing from the initial dismantling, cutting and separating of oversized tires, to rubber shredding, fine crushing and nylon separating.
Key Parameters
Daily Capacity
5-20 tons per day
Application
large engineering, mining, and heavy-duty truck tires
Tyre Diameter
over 2100 mm
Rubber Powder Size
10-80 mesh
Equipment Overview
Core Process
- OTR disintegrator: initial disintegration of the whole giant tire
- OTR tire cutter: further cut the disintegrated tires into blocks to reduce the volume;
- OTR rim separator: effectively separating the rims from the rubber blocks
- Large shredder (1200 type and above): to roughly shred the rubber blocks
- High-power rubber powder machine (XKP450 and above models): crushes the rubber particles finely to make rubber powder of required fineness;
- Nylon wind separator: separates the nylon fiber in the rubber powder and improves the purity of the rubber powder;
- Collection and transportation system: centralized transportation of the final rubber powder to the storage or packaging area to complete the whole recycling process.
Types of End-of-life Tyre
Our tire shredder plant is capable of processing a wide range of scrap tires, from everyday passenger vehicles to industrial and agricultural equipment. Here are the main categories:
- Passenger Car Tires (PC) – Commonly collected from cars and taxis, typically 500–700mm in diameter.
- Commercial & Truck Tires (LT/TB) – Includes light trucks, buses, and delivery vehicles, with diameters ranging from 800–1200mm.
- OTR & Agricultural Tires – Large, heavy-duty tires used in mining, construction, and farming. Diameters vary from 1200mm up to 4000mm, including models like R35 to R63.
- Tyre Manufacturing Waste – Offcuts and rejected materials from tire recycling centers and tire shredder plants, such as sidewall trimmings, semi-finished tires, or rubber scraps.
Tire recycling plant product are used in a wide range of industries
Recycled rubber powder can be transformed into a wide range of high-value products. From playground surfaces to asphalt modification and industrial rubber goods, each application depends on the mesh size and quality of the powder. Explore how your waste tires can create real value.
rubber powder for asphalt modification
Versatile Applications of Tyre Recycling By-Products
Recycled Steel Wire
- The high-tensile steel wire extracted from waste tires is a valuable recyclable resource with various industrial applications:
- Construction & Infrastructure：Tire-derived steel can be repurposed for use in construction projects, including concrete reinforcement, fencing, or foundation materials.
- Metal Reprocessing：The recovered wire can be melted down and reformed into a wide range of metal products, such as steel rods, wire mesh, or tools.
Fine Nylon Fiber Application
- The lightweight nylon fiber separated from recycled tires plays a crucial role in tire reinforcement.
- It can be reused in various industries — as an alternative fuel in cement kilns, filler for construction materials, or raw material for low-cost textiles and mats.
- Turning tire waste into resource, even the fibers can find new life.
Need An OTR Project?
Shuliy has developed a fully automated processing system for oversized OTR tires (1400-4000mm diameter, 2100mm + special models available) for mining and construction machinery, integrating hydraulic chunking, intelligent wire separation and automated conveying.
OTR Solutions
Your Complete System for Giant Tire Breakdown and Rubber Recovery.
Solutions for Giant Tires
Why do we need OTR tire recycling equipment?
- Difficulty in handling giant tires and high labor cost
- Difficulty in landfill, large land area, high pressure on environmental protection
- Waste tires are also “black gold”, and there is a big opportunity to realize resources.
- Helping you establish a sustainable, environmentally friendly and promising business model
Standard OTR Tire Recycling Line
Maximum processing diameter is 4000mm
Process: drawing → cutting → shredding → pulverizing → separating → collecting
Giant OTR Tire Recycling Line
Minimum processing diameter is 2100mm
Process: whole tire disintegration → cutting → wire separation → shredding → crushing → separation → collection
OTR disintegrator can cut and separate construction tires over 2100mm diameter (R35-R63) into 4-6 parts such as bead opening, tread, and top of tire.
Rim separator to separate 1400-4000mm construction tire rim steel wire
OTR wire drawing debeader machine pulls out 1800-4000mm construction tire rim steel wire directly.
Frequently Asked Questions
We listed several questions that most recyclers are interested. Have a look!
What types of tires can your equipment handle?
Shuliy tire recycling equipment is suitable for all types of tires, including passenger car tires, truck tires, over-the-road (OTR) tires, and tires with wire or nylon backbones. We will customize the most suitable solution for you based on the type of tires in your local area.
How fine of rubber powder can the rubber powder machine produce? Can it be adjusted?
Yes, our rubber powder machine supports the production of 10-40 mesh (mesh) rubber powder, and some models can support even finer particle size (60-80mesh). Different mesh size can be adjusted by screen replacement or fine grinding unit realization.
What is the daily production capacity? How can I choose the suitable capacity?
We offer small rubber powder production line from 1 ton per day to fully automatic production line with more than 20 tons per day. You can choose according to your budget, site and amount of raw materials, and we can also do free evaluation and program design for you.
Can the voltage and power parameters be customized?
Yes, we support customizing different voltage standards such as 380V, 415V, 220V, etc. We can also adjust the frequency and three-phase requirements to meet the requirements of different countries and regions.