OTR Tire Steel Debeader
This OTR tire steel debeader is designed specifically for large-scale recycling operations handling off-the-road tires, such as mining tires, earthmover tires, and construction equipment tires with diameters ranging from 1800mm to 4000mm.
As the first step in the processing line, the machine extracts the tire steel from giant tires, separating the high-tensile steel from the rubber. This significantly reduces wear on downstream equipment like tire cutters and shredders, and improves the efficiency and quality of rubber recycling.
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Debeader Machine Introduction
Equipped with a powerful hydraulic pulling system and a custom-engineered 4-meter working platform, this steel debeader can draw out the bead wire from massive OTR tires in just 2 minutes per tire.
The machine is built on a reinforced steel frame and operates with 22 kW + 3 kW dual motors, ensuring both stability and pulling force. Its rugged design supports continuous heavy-duty operations in demanding environments such as mining tire recycling centers, port maintenance yards, and rubber reclaiming facilities.
Tire Steel Debeader Specification
| Parameter | Specification |
| Applicable tire diameter | 1800–4000 mm (e.g. R35–R63) |
| Power | 22kw+3kw |
| Operation time | 2 minutes per tire |
| Machine dimension | 7.5 × 2.2 × 3.3 m |
| Weight | 9500kg |
Highlights of OTR Steel Debeader
Designed for Giant OTR Tires: Capable of processing earthmover and mining tires ranging from 1800mm up to 4000mm in diameter, including R35 to R63 models.
Efficient Steel Separation: the machine can remove high-tensile bead wires in under 2 minutes, reducing damage to shredding equipment downstream.
Heavy-Duty Build: Industrial-grade frame and hydraulic pulling system ensure stable and safe operation for oversized tires.
Replaceable Hook Head: The hook is modular and easily replaceable, making daily maintenance simple and cost-effective.
Integrated into Complete Recycling Lines: Often used before OTR tire segmenting machines, shredders, and rubber granulators to build a full-scale tire recycling plant.
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Frequently Asked Questions
Most frequently asked questions by customers who purchased OTR bead wire pulling machine.
Why do I need a bead wire pulling machine for giant tires?
Giant OTR tires are built to resist extreme pressure and wear, making them hard to cut or break. Their steel bead wires are deeply embedded and can only be removed with high hydraulic force—typically over 15 tons. A bead wire pulling machine for giant tires ensures safe, efficient wire removal and protects your shredders from costly damage.
Is this machine automatic? How many people are needed?
Yes. The giant OTR tire steel wire pulling machine is automatic and requires only one operator. After positioning the tire, the rest of the process is powered by the hydraulic system.
Can this machine pull bead wires from tires with reinforced steel mesh or double-layered rings?
Yes. The giant OTR tire steel wire pulling machine is designed for high-tensile steel wire structures commonly found in mining tires. The hydraulic pulling hook applies over 15–20 tons of force to handle even dual-layer bead constructions.
What type of maintenance does the machine require?
Routine maintenance includes checking hydraulic oil levels, greasing the moving parts, and replacing the pulling hook when worn. The bead wire pulling machine for giant tires is built for continuous operation with minimal upkeep.
How do I know if the bead wire has been fully removed?
The operator can visually confirm full extraction. The OTR bead wire pulling machine completes each cycle automatically and retracts once resistance drops, indicating the steel ring has been pulled out.
Can this machine handle tires that have already been partially cut or sectioned?
It is best used on whole OTR tires with intact bead rings. If the tire is already sectioned, we recommend consulting us to ensure the tire’s shape allows for stable positioning.
